Automatic Powder Coating Line for Aluminum Wheel Hub Components
Classification
Keywords
- Product Description
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| Core Manufacturing Process
Pre-processing: Treat the workpiece surface through processes such as degreasing, derusting, and phosphating to enhance coating adhesion.
Electrostatic Spraying: High-voltage electrostatics ensure uniform powder adhesion to the workpiece surface, overcoming the challenges of coating in deep cavities.
High-temperature curing: Melt and flow smoothly at 160–210°C, forming a dense protective layer.
Cooling: After the workpiece is removed from the furnace, it is rapidly cooled using a cooling system.
| Advantages |
High-efficiency and energy-saving: Compared to traditional painting processes, production efficiency increases by 30–40%, while energy consumption is reduced by 30%.
Environmental Protection: No harmful gases are emitted, and the coating utilization rate reaches 95%, with a powder recovery rate exceeding 85%.
Coating performance: Single-coat film thickness ranges from 50 to 80 μm, offering superior adhesion and corrosion resistance.
| Critical equipment
Powder supply device: By using compressed air to fluidize the powder and precisely controlling the powder discharge rate.
Electrostatic Spray Gun: Generates high-voltage electrostatic powder adsorption, supporting simultaneous operation with multiple guns.
Powder Recycling System: Employing cyclone dust removal combined with filter cartridge separation technology to minimize waste.
| Typical Applications
Automated spraying system suitable for metal components such as automotive aluminum alloy wheels, guardrail panels, and air conditioner housings—featuring support for secondary re-spraying before curing to enhance product yield.
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